Food Processing |
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Introduction It is one of Washingtons first manufacturing industries. Ever since 1866, when a small salmon cannery was built in Eagle Cliff, food processing has been one of Washingtons economic mainstays. Today, over 880 plantsfrom the seafood processor in Anacortes to the boutique vintner in College Place, from the fruit growers cooperative in the Yakima Valley to the bakery in Seattle, the meat packer in Pasco to the frozen French fried potato processor in Othelloemploy 40,000 workers, making food processing the states second largest manufacturing industry after transportation equipment. Employment in Washingtons Food Processing Industry,
1947-1998 For more detail of above graphic Although the food processing industry has generally added employees since the late 1940s, this sector exhibits cyclical behavioradding employees during economic expansions while shedding employees during economic slumps. Food processings economic vacillations are not as pronounced as other manufacturing sectors in Washington. The last few years, however, have signaled a change in food processing; while the state economy and manufacturing have expanded with new hires, food processing has languished with some closures and a reduction in employment. Annual Employment Change in Washington Total Nonfarm, Total
Manufacturing and Food Processing, 1971-1998 For more detail of above graphic
Food processing occupies a powerful position within the food and fiber system. The industry has been likened to the center of an hourglass: raw agricultural commodities from more than two million farms and ranches flow through roughly 20,000 processors, which in turn sell their array of processed products to more than half a million food wholesalers and retailers. Over a hundred million domestic households consume the meat and dairy products, canned and frozen fruits and vegetables, milled grains, bakery products, beverages, and seafood. The importance of food processing lies in its various economic functions. Foremost, processors convert food materials into finished, consumer-ready products through the application of labor, machinery, energy, and management. They employ handling, manufacturing, and packaging techniques to add economic value to raw commodities harvested from the farm or the sea. Virtually all agricultural products incur some degree of processing before reaching their final use. The value added varies by commodity: steers become meat, potatoes are turned into French fries, wheat is made into flour, apples become juice or sauce, and fresh salmon emerges as canned salmon. The farm value of fruit and vegetable products at the retail levelfrozen peas, for instanceis about 20 percent, meaning that 80 percent of the retail value is "added" to the raw product during processing and distribution. Adding value to farm products and other material ingredients is the principal way that food processing contributes to state and national economies. Such "value-added" processing activities represent the creation and distribution of wealth, which translates into additional jobs and increased incomes. Finally, processors act as important middlemen within the food system. Consumer demand and agricultural supply information come together at the food processing center. For instance, a tight supply of frozen corn at the retail level is eventually transmitted into higher processor prices, a greater willingness to pay for key inputs, and a price signal to farmers to expand production or sell off their stored crop. In contrast, an unexpectedly short crop induces processors to raise their prices to retailers and distributors, which subsequently prompts a decrease in consumer demand.
This industry report uses industry definitions and concepts that underlie the U.S. governments Standard Industrial Classification (SIC) system. In the SIC system, food processing is a major industry, one of twenty such industries that form the manufacturing sector, entitled food and kindred products. According to the Standard Industrial Classification Manual, there are forty-nine separate food processing industries. Each of the approximately 20,900 food processing plants operating in the United States in 1997 was placed in one of these forty-nine industry subsectors, and their food products were further divided into 170 well-defined food product classes. Food and kindred products (SIC 20) is organized into the following nine major groups:
Table 1 Employment by Washington Food Processing Subsector, 1981-1998
Number of Food Processing Establishments in Washington,
1981-1998
For more detail of above graphic Economic Contribution of Food Processing to Washington State In 1996, the Washington State food processing industry shipped products worth $9.83 billion. This represents 13.7 percent of the states total value of manufacturing production worth over $71.9 billion for that year. Fourteen percent ($1.37 billion) of food processings total value of production was shipped to foreign export markets. Preserved fruits and vegetables is the leading food processing sector in Washington, with one-fourth of the states production value ($2.54 billion in 1996). Other prominent sectors in the state are miscellaneous food processing ($1.69 billion); dairy products ($1.62 billion); meat products ($1.36 billion); and beverages ($1.31 billion). Why is Washington such a food processing powerhouse? The principal reason is that Washington has an abundant and diverse agricultural base, making the state one of the nations foremost producers of agricultural commodities. Besides being a significant producer of field crops and livestock, Washington is a prominent producer of vegetables and fruit commodities. In 1995, addition to being a major agricultural state, Washington is a major food processing state in terms of value added. In 1996, the food processors in Washington added a further $3.58 billion to the states agricultural production valued at $5.6 billion, implying that over half of value of raw product grown in-state was further processed within Washington. Like agriculture, Washingtons food processing industry is relatively diverse, though dominated by two subsectorspreserved fruits and vegetables and miscellaneous food products. These categories account for more than 60 percent of the states food processing employment and half of the industrys value added. How important is food processing in Washington State? One set of studies looks at the relative proportion of a states food processing output and compares it with the nation. The observation that a states production concentrates in a particular food processing sector suggests that the state produces more than it needs and therefore exports the surplus. A simple measure used for food processing export is a location quotient, an index of production (or employment) concentration which assesses an industrys share of total production (or employment) in a state. Production is put into index form by dividing its relative share in the state by the industrys relative share of total production in the nation. An index number greater than 1 suggests that the state produces a surplus in the food processing sector which is exported elsewhere. Accordingly, an index number of 1 would indicate little or no trade while an index number less than 1 would suggest that the state imports the food processing products. In terms of production, Washington food processing had an overall index of 1.1 in 1996, implying that a portion of its production is shipped outside the state. By this measure, preserved fruits and vegetables and miscellaneous food processing are the leading sectors with an index of specialization of 2.45 and 2.18 respectively. Index of Specialization: Value of Production for Washington Food
Processing, 1996 For more detail of above graphic In absolute terms, the greatest number of food processing jobs are concentrated in Washingtons larger metropolitan areas. More than a third of the total state food processing jobs are found in King County, the states largest metropolitan county. A truer picture emerges, however, in assessing food processing jobs as a relative share of a countys total employment base. In relative terms, food processing is almost insignificant in many of the states major metropolitan areas. The greatest local impact of food processing employment lies in Washingtons smaller, rural counties; many located east of the Cascades. Table 2 Total Employment, Food Processing and Agricultural Employment in
Washington State and Selected Areas, 1997
Notes: Total employment and agricultural employment have been adjusted to eliminate the effect of dual job holding. Detail may not add to total because of rounding. Washingtons food processing industry had $1.43 billion in industry earnings in 1997. This was almost 9 percent of all manufacturing earnings and 1.5 percent of total state industrial earnings. Food processings earnings trend over the last quarter of a century reveals an industry with rather steady relative earnings growth except for the long period in the 1980s that was triggered by severe national recessions. Real Earnings of Washingtons Food Processing Industry,
1969-1997 For more detail of above graphic According to the Washington Employment Security Department, Washington covered food processing workers posted an average wage and salary of $30,618 in 1998. This was below the state average covered wage ($33,922), but considerably below total manufacturing ($42,247). Outside of miscellaneous products, subsectors with the highest average food processing wages were those with the smallest share of employment. Reasons for the wage disparity are numerous. Some subsectors are less seasonal; still others had equipment and production processes that require more highly-skilled workers. In general, those workers with below average covered wages were in more labor-intensive and more seasonal subsectors. Table 3 Real Average Wages for Washington Food Processing Workers,
1981-1998 (1998 dollars)
The seasonal nature of food processing and the skill requirements are further illustrated by a profile of average hourly wages. In 1997, more than half of all food processing workers earned less than $12 per hour. Food Processing and Total State Employment Share of Hourly
Wages, 1997 For more detail of above graphic Note: Other refers to the remainder of food processing, including meat and dairy products, grain mill products, bakery products, sugar & confectionery, fats & oils, and beverages. The labor force in the food processing industry is dominated by operatives and laborers. Common food processing occupations within this group are machinists and operators, cannery workers, bakers, butchers, inspectors, hand packers, graders, and industrial truck operators. Clerical and administrative support occupations are also important in food processing. Table 4 Occupational Profile of Food Processing Workers in Washington,
Although growth trends in U.S. trade of processed foods are expected to continue into the near future, the pace is slowing. The trade surplus enjoyed by U.S. processed foods will continue but the surplus is shrinking due to the recent economic crisis in Asia and the strengthening of the U.S. dollar. Although U.S. processed food exports were flat in 1998, U.S. exports of high-value-added consumer-packaged foods grew about 1 percent, while low-value-added exports fell almost 1.5 percent. Trade in value-added products is generally more sensitive to income levels and income growth in importing countries than is trade of raw agricultural commodities. As income levels have increased in smaller, less developed countries, these nations have become the fastest growing destinations for U.S. processed food exports. In particular, the newly industrialized nations of East Asia have been responsible for a significant portion of the recent surge in U.S. processed food exports. How do such trends bode for Washingtons food processors? Given Washington food processors dominance in low-value-added products and their increased orientation towards foreign export markets, prospects are modest at best. The appreciation of the U.S. dollar and the lingering effects of the Asian economic crisis are important factors in determining near-term prospects for Washington food processors. Projections for food processing indicate that employment will decline for the remainder of the 1990s. Food processing is slated, however, to recover during the next century with modest employment growth of 0.3 percent per annum between 2000 and 2020. Washington Food Processing Wage & Salary Employment
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